Manufacturing and Export Bhuj, Gujarat, India

Bhuj Polymers

Transforming Manufacturing Operations
with Odoo ERP

40%

Efficiency Gain

60%

Manual Work Reduction

99%

Inventory Accuracy

30%

Faster Procurement Cycle

About the Client

About Bhuj Polymers

Bhuj Polymers Pvt. Ltd., founded in 2012, began manufacturing zinc wire with a capacity of 500 MT annually and has grown to over 6,000 MT. As the business grew, reliance on Excel for sales, purchase, inventory, and manufacturing created operational challenges and limited real-time reporting.

With 200+ employees, managing HR, exports, inventory, and cost-centre operations became increasingly difficult, leading the company to adopt a customised Odoo V11 CE solution.

Industry

Manufacturing

Employees

120+

Location

Bhuj, Gujarat, India

Products

Polymer Pipes, Fittings & Components

Business Challenges

Challenges Before Odoo

Manual Data Management

Excel-based data management caused errors, duplication, and delays in accessing business information.

Limited Visibility

Separate processes made sales, purchase, inventory, and manufacturing difficult to monitor effectively.

Delayed Procurement

Managing 200+ employees, attendance, payroll, and manpower suppliers created operational challenges.

Data Silos

Limited reporting made cost control, performance tracking, and timely decision-making difficult.

Our Solution

How SerpentCS Solved It

Team SerpentCS has developed custom modules and made customisation to out-of-box Odoo Community Edition modules to meet client business processes.

Customised Manufacturing management module to manage cost centre-wise operations excellence.

Customised Job Outsourcing management module to manage inventory and billing of suppliers.

Purchase management operations control is achieved with approval process customisation.

Unified Sales & Accounting to track orders, invoicing and revenue on one platform

Built-in Quality checks at every production stage to reduce defects and rework

Ensured data accuracy by eliminating duplicate entries across departments

Key Implementations

Manufacturing

Inventory

Purchase

Sales

Accounting

Quality

Reporting

Dashboards

Key Results

Business Impact

Operational Visibility

Odoo ERP allows the client management team to look at the top view of the entire organisation's operation efficiency.

Inventory Control

Inventory control, loss of inventory, scrap and reusable inventory made possible with Odoo.

Export Cost Optimization

Export management with container planning management increases optimum utilisation of containers resulting in saving of huge $$$ Cost.

Insurance Management

Bulk Insurance management operations get into good control which decreases the headache of the Accounting department.

Financial Control

Client outstanding, receivables and Supplier payable management gain full Account and Management control resulting in better cash flow management.

“

TruThread is a leading manufacturer of precision gauges and tools, known for delivering high-quality products with accuracy and reliability. To streamline its manufacturing, sales, procurement, inventory, and overall business operations, the company implemented a comprehensive ERP solution. The system helped TruThread integrate critical business processes, improve operational visibility, reduce manual effort, and enable better coordination across departments. With centralized data and streamlined workflows. "