Plastic Manufacturing & Industrial Packaging Changodar, Ahmedabad, Gujarat, India

Shree Manibhadra PolyPlast

Odoo v18 Enterprise ERP Implementation, Advanced Manufacturing (MRP) & Work Center Tracking,
Multi-Warehouse Inventory & Polymer Lot Control, Automated GST Invoicing, and Real-Time Shop Floor Analytics

Since 2010

Plastic Manufacturing Leader

Odoo v18

Enterprise Edition ERP

100%

Polymer & Scrap Traceability

Automated

Work Center & BOM Management

About the Client

About Shree Manibhadra PolyPlast

Established in 2010 and headquartered in the industrial hub of Changodar, Ahmedabad (Gujarat, India), Shree Manibhadra PolyPlast is a premier manufacturer of high-performance plastic packaging solutions and industrial processing machinery. Their comprehensive product line includes PVC shrink films and labels, PP and PET box strapping rolls, BOPP custom printed tapes, FMCG/Pharma-grade LD/PP liner bags, stretch films, high-speed mixture machines, plastic scrap grinders, and turnkey plastic recycling plants.

As Manibhadra Polyplast expanded its production capacity across injection molding, extrusion, and machinery fabrication lines, managing raw polymer resin stock, tracking multi-level Bills of Materials (BOM), handling scrap regrind ratios, and coordinating sales orders with shop floor execution using legacy spreadsheets created operational bottlenecks. To centralize manufacturing data, streamline inventory lot tracking, and optimize shop floor productivity, Manibhadra Polyplast partnered with SerpentCS (Serpent Consulting Services Pvt. Ltd., a global Odoo Gold Partner founded in 2011) to implement an end-to-end Odoo v18 Enterprise ERP Solution powered by Python and PostgreSQL.

Industry

Plastic Products & Packaging Machinery Manufacturing

Odoo Version

Odoo v18 Enterprise Edition

Location

Changodar, Ahmedabad, Gujarat, India

Products

Odoo MRP, Inventory, Work Centers, Sales, Invoicing, Accounting & Quality Control

Business Challenges

Challenges Before Odoo

Complex Customization & Work Center Workflows

Managing plastic extrusion, injection molding, scrap regrind ratios, and custom packaging specs manually created production planning errors.

Legacy Spreadsheets & Data Migration Friction

Fragmented data across spreadsheets led to polymer inventory mismatches, duplicate entries, and delayed production scheduling.

System Integration & Communication Gaps

Disconnected communication between sales order processing, factory shop floor teams, warehouse inventory, and accounting created delays.

User Adoption & Production Scalability Bottlenecks

Manual shop floor practices hindered real-time machine tracking and made scaling manufacturing operations across multi-warehouse locations difficult.

Our Solution

How SerpentCS Solved It

SerpentCS implemented a customized Odoo v18 Enterprise ERP system integrated with PostgreSQL and Python backends tailored for Manibhadra Polyplast's plastic manufacturing plant and machinery fabrication facility.

Odoo v18 MRP & Work Center Routing Engine automated multi-level Bills of Materials (BOM), machine work center scheduling, and scrap/regrind tracking.

Multi-Warehouse Inventory & Polymer Lot Control enabled real-time raw material tracking, lot expiration alerts, and automated reorder points.

Integrated Sales & GST Accounting Workflows streamlined order-to-cash processes, automated tax invoicing, and simplified financial reconciliations.

Centralized PostgreSQL Database Architecture unified factory floor, warehouse, sales, and finance operations into a single real-time platform.

Tailored Change Management & Shop Floor Onboarding provided customized training programs to ensure seamless adoption by machine operators and warehouse staff.

Real-Time Executive Analytics & Production Dashboards delivered live visibility into machine capacity utilization, scrap rates, inventory valuation, and sales metrics.

Key Implementations

Odoo v18 Enterprise ERP

Advanced Odoo MRP & Work Centers

Multi-Warehouse Inventory

GST Tax Invoicing & Accounting

Centralized PostgreSQL Database

Scrap & Regrind Material Sync

Custom User Training & Onboarding

Shop Floor Real-Time Dashboards

Key Results

Business Impact

Optimized Manufacturing Efficiency

Automated BOM routing and machine work center scheduling reduced shop floor downtime and job errors.

Real-Time Data Insights & Accuracy

Unified Odoo database provided management with live visibility into stock valuation, scrap rates, and sales performance.

100% Raw Material & Scrap Control

Automated raw resin lot tracking and regrind material recycling improved material utilization across all lines.

Enhanced Cross-Departmental Collaboration

Seamless data flow between sales, shop floor, warehouse, and finance eliminated operational bottlenecks.

Scalable Business Expansion

Modular Odoo v18 architecture empowered Manibhadra Polyplast to expand manufacturing lines effortlessly.

“

Serpent Consulting Services Pvt. Ltd. transformed our plastic manufacturing and machinery fabrication operations with Odoo v18 Enterprise. Automating our MRP work centers, multi-warehouse inventory, and GST accounting into one integrated platform has boosted our shop floor productivity and material control tremendously. SerpentCS is an outstanding ERP partner! "

Management & Plant Operations Team

Shree Manibhadra PolyPlast, Changodar, Ahmedabad

Success Stories